Корпоративный фильм завода "ДетальСтройКонструкция"
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Tolyatti is a large industrial centre in the Middle Volga region which is situated in the central part of Russia, where navigable, automobile and railway federal ways a crossed.
The basic local economic mainstay of the city is AvtoVAZ. DSK, situated in close proximity to it, was founded in 1994. Now a company is positioned in an auto components manufacturing market as a large dynamically developing plant having high scientific, technical and industrial potential.

“THE STAFF”
The success of any company mainly depends on well coordinated and qualified work of its personnel.  Nowadays there are more than six hundred and fifty employees working for DSK Company.  The management pays special attention to the corporate atmosphere, provides personnel with awareness of the importance their activity and contribution to the achievement of DSK strategic purposes.

“MANAGEMENT SYSTEM”
To provide vehicle with original equipment we manufacture important components according to world quality standards where special attention is paid to the quality of the produced goods. Quality management system which corresponds to ISO TS 16949 international standard is implemented and applied to the automobile components production activities.

It is confirmed by the certificate auditor TUV HESSEN
DSK COMPANY has implemented the environment management system NS ISO 14001 that allows us to track and reduce negative manufacturing influence on the environment.
Getting the Q1 status as an excellent supplier from Ford is considered to be one of the highest DSK achievements.
DSK studies experience of world OEM’s such as Ford Motor and General Motors Corporation. For example one of the most important principles of our work is cost saving and process optimization. To provide this, Lean Manufacturing system is implemented in the company.
It’s a system of simple and logical decisions. Lean manufacturing system includes such methods as workplace visualization. The second method is rapid readjustment. We also introduced a system of proposals which improves our organization not only in the field of manufacturing but in all spheres of organization activity.
Besides all mentioned above, lean manufacturing also includes such methods as general care of the equipment and “just-in-time" delivery system. All this allows us to satisfy consumer requirements for making competitive products in accordance with world standards. Nowadays it is possible to single out two basic directions of production development: production of interior parts and fuel system units.

«MOULDED CARPETING GOODS PRODUCTION»
Moulded carpeting goods production is one the first activities that has been developing since 1996.  At that time all production was made only for Lada vehicles. Today our company also produces goods for such models as Chevrolet NIVA, Ford Focus and Hyundai Accent.

The group of carpeting goods includes floor carpets, arch wheel trims, hood carpets and a boot compartment back-side trims. The non-woven needle-punched material made out of polypropylene  and polyester painted fiber is used to produce these goods. Carpeting goods workshop is equipped with wide range of various moulded lines, cutting systems, presses and robotized complexes which are used to produce high-quality goods in accordance with the world standards.

Fairly new kind of carpet production activity is sound-insulation production for the VAZ-2170. To create insulation component the material "ultra light" is used.  Applied technology gives us an opportunity to make components with improved insulation properties and to reduce material consumption in comparison with the products of other suppliers.

We supply sound-insulation to AvtoVAZ. Its quality exceeds everything that is now produced by our competitors, its lighter and we have less claims from the plant during installation into the vehicle.
Technological opportunities and vast experience allow us to produce parts with various designs including floor carpets with sound-insulation assy.
The robotized complex of Swedish company “motoman” is used to meet consumer requirements.
With purchasing of new water jet equipment we changed from manual labor to automatic cutting. That gives us an opportunity to reduce labor-intensiveness and of course to decrease prime cost.
Management material system is implemented and is being constantly improved. Taking into account shipment orders that enter electronic exchange information system we form plan production and delivery schedule. We built a gravitation warehouse where every good has its own appointed position. That is done to avoid unnecessary conveyances and expenses, to reduce above-level stocks and to implement the FIFO principle.

The basic material supplier for carpeting production is NomaTex.

“FUEL TANKS AND FILLING PIPES PRODUCTION”
Workshop 3.
DSK produce plastic blow molded fuel tanks and metal fuel tanks, filling pipes, shields and other different assembly parts as initial for all AvtoVAZ models.
The most perspective technology for Plastic Fuel Tank Production is Plastic Blow Molding Technology.
After assembly completed fuel tanks go through 100% leakage test control.
Finished goods meet all the requirements of DSK basic consumers such as FORD, GM-AVTOVAZ and AVTOVAZ

“ENHANCEMENT AND FUTURE PROSPECT”
DSK is a modern dynamically developing company. To  expand the range of hi-tech products we have implemented the product of multi layered plastic fuel tank for  the vehicles FORD FOCUS 2 and LADA KALINA.
Firstly these goods are much cheaper then the metal fuel tanks, secondly it’s a new technology in Russia. This is a new step in the quality of the product.
While designing plastic fuel tank we conducted tests with our partners in Product Engineering, Virtual testing, Tooling design.
Our concept is to focus on two Commodities – Vehicle Interior and  Fuel Tanks.
To realize this project DSK has bought and installed “Kautex Maschinenbau”  equipment. The Capacity of  new equipment is capable of making about 400 000 plastic fuel tanks per year.
To control the quality of output products there is a check-out test laboratory. Its function is to control tests of all raw materials used during plastic fuel tank production and finished goods.
To ensure professional quality and monitoring all personnel  of the laboratory has been trained in Germany.
Now the laboratory is certified according to the state standard and is ready to work.
DSK organisation aim is to work efficiently and flexibly anticipating consumer needs of the nearest future.

(краткий перевод)

Тольятти  – большой индустриальный центр, расположенный  в центре европейской  части России на пересечении  основных автомобильных, речных и железнодорожных  федеральных магистралей.

Компания  ДСК расположена в Тольятти. Была основана в 1994 году.

ДСК имеет статус  Q1 (къю уан) поставщика ФОРД.

Опыт  в работе с международными изготовителями автомобилей  такими как FORD, GM, Toyota.

Об  изготовлении ковровой продукции для  автомобиля на примере  производственных линий, где последовательно  нагреваются слои ковра исходя из технических  требований заказчика, формуются листы  в заготовки, вырубаются детали по контуру  и прорубаются  отверстия, проверяется геометрия и все основные параметры изделий, направляются на склад и в плановом порядке производится отгрузка потребителю (возможно показать на примере изделий для ФОРД)

О производстве пластиковых  топливных баков  на примере производства, где производится выдув 6-ти слоёв при  полном компьютерном управлении и контроле, приварка клапанов, сборка, установка модуля и адсорбера, проверка на герметичность, выборочные проверки в лаборатории на соответствии с требованиями к изделию, направление на склад  с последующей отправкой потребителю.

Перспективы и новые проекты

Основные фокус позиции Компании – Система Интерьера автомобиля и Топливная система.